Precision Quick-Seal Connectors (LT Series)


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Description

Figurtech's LT Series quick-seal connectors are the critical interface between your leak tester and your test part. Engineered for rapid, bubble-tight connection without tools, they eliminate the most common source of fixture-related test variation: the seal itself.

Why the Connector Matters

Even the most sensitive leak tester produces unreliable results if the connection between the instrument and the test part leaks or varies between cycles. LT Series connectors are designed specifically for airtightness testing — not adapted from fluid fittings — with sealing geometries, materials, and operating cycles optimized for production-line use.

Model Selection

Model Sealing Method Operation Range Max Pressure
LT-D02 OD clamp (external) Lever handle Φ0.80 – Φ31.0 mm (24 sizes) 9 bar
LT-D01 ID expand (internal) Lever handle Φ9.5 – Φ24.4 mm (15 sizes) 9 bar
LT-KZ02 Claw OD clamp One-hand snap Φ6 – Φ52 mm (10 sizes) 50 bar (stainless steel)
LT-G01 Petal ID expand Lever handle Φ6 – Φ52 mm 9 bar (zero axial force)
LT-Q01 Pneumatic ID expand Automated pneumatic 7.7 – 78.0 mm (8 sizes) 9 bar
LT-LW01 Internal thread Pneumatic quick-connect Standard threaded ports 9 bar
LT-LW02 External thread + lever Press-lever lock Standard threaded ports 9 bar

Typical Applications by Connector Type

  • LT-D02 (OD clamp): Water-cooled heat sinks, capillary tubes, automotive housings
  • LT-D01 (ID expand, no axial force): Medical soft tubing — protects tube walls from deformation
  • LT-KZ02 (stainless, 50 bar): EV battery trays at 400 kPa, high-pressure capillary testing at 700 kPa
  • LT-G01 (zero axial force): EV liquid-cooling bent tubes — thin-wall aluminum protection
  • LT-Q01 (pneumatic): Fully automated lines, robot-integrated fixtures

Key Specifications

Parameter Specification
Standard body material Anodized aluminum alloy
High-pressure model (LT-KZ02) Stainless steel, up to 50 bar
Standard seal material NBR (Nitrile Butadiene Rubber)
Service life (LT-KZ02 validated) ≥ 500,000 cycles
Pressure range (standard models) 3 – 9 bar
Overall pressure range (full series) −100 kPa to 50 bar

Why LT Series?

  • Designed for leak testing, not fluid handling: Sealing geometry and materials are optimized for gas-tight, repeatable airtightness test connections
  • Zero-axial-force options: ID-expand models apply no axial or lateral force — essential for soft tubing, thin-wall aluminum, and fragile medical parts
  • 500,000-cycle validated: LT-KZ02 stainless models are production-validated at high-volume automotive and EV lines
  • Full automation compatible: LT-Q01 pneumatic models integrate directly into robotic cells and automated fixtures
  • Broad size range: 24 sizes in OD-clamp models alone — covers micro capillaries to large enclosure ports

Specify your tube OD or ID, port geometry, and test pressure when ordering. Custom sizes and seal materials (Viton, silicone) are available on request.

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